Links
919 Service Manual - 88MB Adobe PDF
919 Owner's Manual - 3mb Adobe PDF
919 Specifications, Maintenance Tips, and How-To's
919.org
Conversion Calculator
Goog13it's Drop Box
Alerts & Helpful Tips
919 left passenger peg screw will fall out - Wrist Twisters
Apply a dab of blue Loctite 242 threadlocker to the threads of the bar end screws and shift lever bolt. These bar end screws and shift lever bolt have been know to vibrate loose.
Also apply a dab of blue loctite 242 to the the seat lock mechanism bolt.
Chain Adjuster Alert
Gas fouled plugs - Check the FPR(Fuel Pressure Regulator)
Engine mounted frame sliders - Not recommended!
Maintenance/Helpful How-To's
.General
General Maintenance/How-To
Alternator/Stator cover Replacement Thanks go out to Nemo for this How-To
Body - Grab Handle Mounting Pad Removal/Fill How To: Thanks go out to 9nineteen for this How-To
Body - Repainting the 2002 -2004 engine side covers. Courtesy of 9nineteen
Brake bleeding using marylandmike's homemade brake bleeder.
Brake bleeding using robtharalson's procedure.
Broken exhaust bracket - How To Fix.
Clean and shine your head pipes
Checking for bent fork tubes and front end realignment
Clutch adjustment
Clutch switch fix
Flywheel - Removal Thanks go out to bucky for this How-To
Fork Seal Leak Quick Fix
Front wheel installation
Fuel Pump - Troubleshooting
OEM - Mirrors - RH/LH Threads Explained
OEM - Tool Kit:
Motorcycle Filter Cross Reference
Removable Centerstand for servicing the 919 + Where to buy it.
Repacking Sato Slip-ons. Thanks to Nemo
Self Diagnostic Reset Procedure:
Starter Valve Synchronization Procedure
Steering stem/triple clamps bearing - Removal & Installation
Stock bar ends and anti-vibe assembly - Removal.
Throttle - Free Play Adjustment
Valve Clearance Specs
Valve Clearance procedure with photos (Detailed). Courtesy of Sokali
Water Pump - Removal & Installation
Wheel Bearings - Repacking Thanks to Hasbeenracer
Winterize
Wiring diagram
Chain
- Chain length calculations/Chain selection
- Chain Maintenance and Cleaning:
- Chain - How To Adjust.
Modification How-To Links
.General
Bafflectomy
Frame Sliders - Relocation
Handling - Raise your fork tubes
Modified OEM Center Stand. Thanks to Motocycho.
Power Commander installation
Installing Dominator Dual Headlights with Running lights. Thanks go out to Sgt_Mojo for this How-To
Stainless Steel Brake Line Installation with Pics (Galfer Example)
Suspension - 04 parts swap for pre '04 forks
.Electrical
- 12 volt Auxiliary Power Outlet Installation
- Installation of new turn signals
- Convert 2 wire LED's into combination blinkers/running lights
- Installing Dominator Dual Headlights with Running lights. Thanks go out to Sgt_Mojo for this How-To
.PAIR System
- Where to buy Pair Block Off Plates
- PAIR system removal / block off plate installation
- PAIR System Removal and Spark Plug Replacement Tips
Electronic flashers to slow down the blink rate
CustomLED
vfxkits
Clear Alternatives Not recommended!
Must read Wrist Twister threads
Centerstand mod./Evaporative Canister removal
Exhaust Modification Options including 900RR
Official 919 Exhaust Stink thread
Fuel Injection (FI) system overview
Future caliper swap
Gearing and chain discussion
Sato Slip-on cans - Installation
Stainless Steel Brakelines - Where to get the best price.
Where to buy 919 windscreens
Where to buy OEM Honda parts for your 919.
Important Specifications:
Handle bar dimensions, OEM and aftermarket
* All years have seven position spring preload adjustment on rear shock
* All years use 43mm front forks
* Stock Mirrors: The OEM Honda mirrors are both 10 mm x 1.25 left hand threads. They screw into OEM Honda adapters which are also 10 mm x 1.25 left hand female threads. The male threads on the adapter are 10 mm x 1.25 right hand thread and they screw into the handle bar mounts.
Lighting specifications
.Drive-train
- Stock chain size is 530 with 114 links (many shorten to 112)
- Stock drive (front) sprocket - 16 tooth
- Stock driven (rear) sprocket - 43 tooth
Model Year Changes:
2002: First year
2004:
Adjustable preload and rebound damping added to front fork
Adjustable rebound damping added to rear shock
Chrome gauge package
2005:
Adjustable preload and rebound damping for front forks
Adjustable rebound damping for rear shock
Black valve cover and right and left side case covers
Gold calipers
Chrome gauge package
Metallic black
2006:
Adjustable preload and rebound damping for front fork
Adjustable rebound damping for rear shock
Black valve cover and side covers retained
Gold calipers retained
Chrome gauge package
2008:
The end of the road!!! The 919 is discontinued.
Feel free to comment or add addition information that will be helpful to potential or new owners of the 919.
919 Service Manual - 88MB Adobe PDF
919 Owner's Manual - 3mb Adobe PDF
919 Specifications, Maintenance Tips, and How-To's
919.org
Conversion Calculator
Goog13it's Drop Box
Alerts & Helpful Tips
919 left passenger peg screw will fall out - Wrist Twisters
Apply a dab of blue Loctite 242 threadlocker to the threads of the bar end screws and shift lever bolt. These bar end screws and shift lever bolt have been know to vibrate loose.
Also apply a dab of blue loctite 242 to the the seat lock mechanism bolt.
Chain Adjuster Alert
Gas fouled plugs - Check the FPR(Fuel Pressure Regulator)
Engine mounted frame sliders - Not recommended!
Maintenance/Helpful How-To's
.General
General Maintenance/How-To
Alternator/Stator cover Replacement Thanks go out to Nemo for this How-To
Body - Grab Handle Mounting Pad Removal/Fill How To: Thanks go out to 9nineteen for this How-To
Body - Repainting the 2002 -2004 engine side covers. Courtesy of 9nineteen
Brake bleeding using marylandmike's homemade brake bleeder.
Brake bleeding using robtharalson's procedure.
Broken exhaust bracket - How To Fix.
Clean and shine your head pipes
Checking for bent fork tubes and front end realignment
Clutch adjustment
Clutch switch fix
Flywheel - Removal Thanks go out to bucky for this How-To
Fork Seal Leak Quick Fix
Front wheel installation
Fuel Pump - Troubleshooting
OEM - Mirrors - RH/LH Threads Explained
OEM - Tool Kit:
Motorcycle Filter Cross Reference
Removable Centerstand for servicing the 919 + Where to buy it.
Repacking Sato Slip-ons. Thanks to Nemo
Self Diagnostic Reset Procedure:
Starter Valve Synchronization Procedure
Steering stem/triple clamps bearing - Removal & Installation
Stock bar ends and anti-vibe assembly - Removal.
Throttle - Free Play Adjustment
Valve Clearance Specs
Valve Clearance procedure with photos (Detailed). Courtesy of Sokali
Water Pump - Removal & Installation
Wheel Bearings - Repacking Thanks to Hasbeenracer
Winterize
Wiring diagram
Chain
- Chain length calculations/Chain selection
- Chain Maintenance and Cleaning:
- Chain - How To Adjust.
Modification How-To Links
.General
Bafflectomy
Frame Sliders - Relocation
Handling - Raise your fork tubes
Modified OEM Center Stand. Thanks to Motocycho.
Power Commander installation
Installing Dominator Dual Headlights with Running lights. Thanks go out to Sgt_Mojo for this How-To
Stainless Steel Brake Line Installation with Pics (Galfer Example)
Suspension - 04 parts swap for pre '04 forks
.Electrical
- 12 volt Auxiliary Power Outlet Installation
- Installation of new turn signals
- Convert 2 wire LED's into combination blinkers/running lights
- Installing Dominator Dual Headlights with Running lights. Thanks go out to Sgt_Mojo for this How-To
.PAIR System
- Where to buy Pair Block Off Plates
- PAIR system removal / block off plate installation
- PAIR System Removal and Spark Plug Replacement Tips
Electronic flashers to slow down the blink rate
CustomLED
vfxkits
Clear Alternatives Not recommended!
Must read Wrist Twister threads
Centerstand mod./Evaporative Canister removal
Exhaust Modification Options including 900RR
Official 919 Exhaust Stink thread
Fuel Injection (FI) system overview
Future caliper swap
Gearing and chain discussion
Sato Slip-on cans - Installation
Stainless Steel Brakelines - Where to get the best price.
Where to buy 919 windscreens
Where to buy OEM Honda parts for your 919.
Important Specifications:
Handle bar dimensions, OEM and aftermarket
* All years have seven position spring preload adjustment on rear shock
* All years use 43mm front forks
* Stock Mirrors: The OEM Honda mirrors are both 10 mm x 1.25 left hand threads. They screw into OEM Honda adapters which are also 10 mm x 1.25 left hand female threads. The male threads on the adapter are 10 mm x 1.25 right hand thread and they screw into the handle bar mounts.
Lighting specifications
.Drive-train
- Stock chain size is 530 with 114 links (many shorten to 112)
- Stock drive (front) sprocket - 16 tooth
- Stock driven (rear) sprocket - 43 tooth
Model Year Changes:
2002: First year
2004:
Adjustable preload and rebound damping added to front fork
Adjustable rebound damping added to rear shock
Chrome gauge package
2005:
Adjustable preload and rebound damping for front forks
Adjustable rebound damping for rear shock
Black valve cover and right and left side case covers
Gold calipers
Chrome gauge package
Metallic black
2006:
Adjustable preload and rebound damping for front fork
Adjustable rebound damping for rear shock
Black valve cover and side covers retained
Gold calipers retained
Chrome gauge package
2008:
The end of the road!!! The 919 is discontinued.
Feel free to comment or add addition information that will be helpful to potential or new owners of the 919.
