Need help with PC III install on 919 - Wrist Twisters
 
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post #1 of 12 Old 12-06-2008, 04:52 PM Thread Starter
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Need help with PC III install on 919

I'm installing a PC III on my 919 and need some help figuring how to wire the 2-wire plug.

Here's the install guide for those that haven't seen it: http://www.powercommander.com/downlo...eng112-411.pdf

When all the connectors are intact the install is very easy, but mine was taken off another bike and I'm missing a plug.


On page 3 (Fig. F) it shows the opaque 2-pin plug (bike) separated and the red 2-pin connectors (PC III) plugged in-line. The problem I'm having is that I currently only have one end of the red PC III 2-plug connectors.





I bought a couple new 2-plug connectors and will replace both the OEM opaque and the PC III red connectors.

As you can see, the female red connector in the second photo has short red and black wires where I will attach a male connector - the wires on the female end of the opaque connector has a green wire and a black w/brown stripe wire. Which way do I wire the missing male PC III plug?

Red wire connects to = ___? wire
Black wire connects to = ___? wire

Have any of you guys looked at yours lately and can help??
Thanks!

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post #2 of 12 Old 12-06-2008, 05:55 PM
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the black wire goes with the green wire and the red goes to the white wire with black line on it. I hope this helps

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post #3 of 12 Old 12-06-2008, 05:56 PM
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I have a picture but i am having trouble putting it on here. I can not get the picture on here.

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post #4 of 12 Old 12-06-2008, 06:12 PM
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It appears the red wire is the important wire. Locate the 2 pin opaque connector inside the wire cluster, identify the wire that would connect to the red wire on the PC III 2 pin connector. Simple hard wire (solder & shrink tube) these 2 wires together.

Alternate: If you want to use plug in connectors, simply identify the wire colors on the 2 pin opaque connector and match them to the 2 pin PCIII connector.

Make sense?

Edit:It looks like the red wire from the PCIII 2 pin connector is picking up the 12volts DC from the 2 pin license plate light. Simple... The ground goes directly to the (-) on the battery and the trigger pulse (gray) wire on the PC III goes to the red wire with yellow tracer on the gray connector of the ECU. Solder and shrink tube this connection.
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File Type: jpg IMG_1471.JPG (1.07 MB, 33 views)

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post #5 of 12 Old 12-06-2008, 06:44 PM
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its big hope it helps
[/IMG]

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post #6 of 12 Old 12-06-2008, 06:47 PM
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post #7 of 12 Old 12-06-2008, 07:05 PM
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here is the other side which is what you wanted. black to green and red to brown. can you tell me how to get the pictures smaller

[IMG][/IMG]

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post #8 of 12 Old 12-06-2008, 09:28 PM
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snowytgr1: In photobucket, left top of the photo in question...click on 'edit'. Then 'resize' on next screen and choose to your liking.

As snowy has said, black to green, red to brown.


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post #9 of 12 Old 12-08-2008, 09:32 AM Thread Starter
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Thanks for all the help guys! After I posted I went back out and looked at the wires on the bike for a little longer and it all made sense; then I checked the computer again and you guys all confirmed everything for me!
I didn't have time to finish wiring the new plugs, but hope to finish everything after work one night this week.
This site is the best!

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post #10 of 12 Old 12-09-2008, 09:00 AM
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MDtoney, send me some pics of your 919 for the gallery on 919.org

[email protected]

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post #11 of 12 Old 12-09-2008, 11:02 AM Thread Starter
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Quote:
Originally Posted by Lord Duckhunter View Post
MDtoney, send me some pics of your 919 for the gallery on 919.org

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Michael,

I'll be sure to send you some pics, but the bike is still barely half-way done. there's still LOTS of work to finish.
The rear brake pressure switch arrived last night - thanks again! and the upper triple, brake flasher module and new levers should arrive any day now. More parts are slowly coming back from the powdercoater so I'll have wheels to assemble and plenty of parts to install, including the brake components and suspension on both ends. Then I need to install the PC III and speedohealer, get the new tires, chain & sprockets installed, and trim the front fender down and get it painted... Hopefully I can take some time off work around the holidays and get a few of the smaller projects taken care of.

Mike

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post #12 of 12 Old 12-09-2008, 11:04 AM
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I look forward to seeing the completion.

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